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CHANNELLOCK® Headache Rack

SKU: CL-91522 Product Categories: ,
(4)

$419.95$619.95

Durable and versatile, the CHANNELLOCK® Headache Rack protects your cab and secures cargo with style and functionality.

Works Great With

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Powder Coated Finish: Our rack systems aren't painted, they are powder coated. This robust finish will last a lifetime and provides superior corrosion resistance.

Aluminum: Our rack system is made from aluminum. This durable yet lightweight material is 100% rust proof.

Integrated T-Slot Rail: Easily add or remove modular add-ons and accessories

Heavy-Duty Window Protector: The heavy duty window protector (optional) protects your back window, passengers, and cargo

No-Drill Installation: We offer many different no-drill installation options. 

Integrated Features

Customer Reviews

Customer reviews

5.00
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Pat B
December 30, 2024
Love the look of the modular headache rack. I'll start first with the customer service. I dealt with Jayde Sauder through numerous emails. I sent him ...More
Love the look of the modular headache rack. I'll start first with the customer service. I dealt with Jayde Sauder through numerous emails. I sent him photos and he recommended the stake pocket mounting method, and I couldn't be happier. It is very solid and was easy to install. The whole assembly went very easy and looks great! I bought the headache rack primarily to mount additional lighting, and I love the option to add on at a later date as it is part of a modular system. During my install I was unable to find the plastic end caps for the top cross bar. I honestly do not know if I threw them away with the packaging, or if they were omitted from the shipment. At any rate, I just contacted Jayde Sauder, and he promptly sent out the pair of end caps I needed. This is a very solid, good looking headache rack, the likes of which I had never seen before. It also worked perfectly with my Worksport AL3 Pro hard tonneau cover, and so much so that it looks like they were made to pair with each other. At the end of the day, this was an excellent addition to my truck, adding rugged good looks, and functionality. And, the customer service with this company was top notch across the board. I can think of a LOT of companies that could take a few lessons from these guys. Count me as a very happy customer!
Tyler H
December 6, 2024
Fits my 2024 Chevy Colorado Trail Boss perfectly, easy to install along with the optional side rails. Customer service was great to answer lots of que...More
Fits my 2024 Chevy Colorado Trail Boss perfectly, easy to install along with the optional side rails. Customer service was great to answer lots of questions to make sure it worked with my hard trifold tonneau cover 👍
Ryan R
November 21, 2024
Looks and feels solid on my F150. Stake pocket install was a snap and works perfectly with my Bakflip MX4 folding hard tonneau. Looking forward to man...More
Looks and feels solid on my F150. Stake pocket install was a snap and works perfectly with my Bakflip MX4 folding hard tonneau. Looking forward to many future upgrades/add-ons, as modularity was a key selling point.
Justin M
September 7, 2024
I was a bit skeptical because the price of this is lower than ive seen, and it claims to have more features and be a more quality version compared to ...More
I was a bit skeptical because the price of this is lower than ive seen, and it claims to have more features and be a more quality version compared to other brands. But, when I got it I was and still am very impressed!

100% Rust-Proof Aluminum

Crafted from 100% rust-proof aluminum, this product is built to withstand the harshest conditions without corroding or compromising durability. Lightweight yet incredibly strong, aluminum ensures long-lasting performance and a sleek, modern finish that resists rust and oxidation over time. Ideal for outdoor and heavy-duty use, this material offers a maintenance-free solution for enduring reliability and resilience.

Customizable Powder Coat

Featuring a customizable powder coat finish, this product lets you tailor its appearance to match your style or specific needs. Choose from a wide range of durable, high-quality colors that not only enhance aesthetics but also provide superior protection against wear, corrosion, and the elements. Designed for long-lasting performance, the powder coat finish resists chipping, fading, and scratches, ensuring your product looks great while standing up to the toughest conditions.

No-Drill Installation

Enjoy hassle-free setup with our no-drill installation options, including stake pocket mounts, T-slot accessory rail mounts, clamping, and tonneau cover accessory rail mounts. For those who prefer traditional methods, classic drilling and bolting are also available. This versatile approach ensures a secure fit while preserving your vehicle’s integrity, making installation quick, easy, and adaptable to your needs.

WORK & PLAY ADD-ONS

Enhance your setup with our versatile Work & Play Add-Ons. Choose from toolboxes, amber beacon light mounts, overland gear plates, landscape tool mounts, bicycle mounts, kayak mounts, and more. Designed to adapt to both professional and recreational needs, these add-ons provide seamless functionality and convenience, making your system ready for any task or adventure.

2 Year Warranty

Our products are backed by a comprehensive 2-year warranty, ensuring peace of mind and confidence in your purchase. This warranty reflects our commitment to delivering exceptional quality, durability, and performance. Designed to withstand tough conditions and rigorous use, our products are built to last. Should any issues arise during the warranty period, our dedicated support team is here to assist, offering repairs or replacements as needed. With this reliable coverage, you can trust that your investment is protected, allowing you to focus on work and play without worry. Quality and customer satisfaction are our top priorities.

Tonneau Cover Compatible

Designed with versatility in mind, our product is compatible with most tonneau covers, ensuring seamless integration without compromising functionality. For personalized assistance or to confirm compatibility with your specific cover, feel free to contact us. We’re here to help you find the perfect fit for your setup.

Integrated T-Slot Rail

The integrated T-slot rail provides a streamlined solution for mounting add-ons and accessories effortlessly. Designed for versatility, it accommodates a wide range of modular components, enabling quick and secure attachment without the need for drilling. Whether you’re outfitting your rack with bike mounts, tool holders, or overland gear, the T-slot rail ensures a seamless setup. This feature not only enhances functionality but also offers the flexibility to customize your system to suit any task or adventure, making it an essential component for efficient and adaptable gear management.

Maximum Carrying Capacity: 500 lbs (distributed equally across entire rack system’s crossbar)

Rack System Total Weight: 40 lbs

Package Contents: Headache Rack, Window Protector Insert (optional), Installation Hardware Kit, Assembly Hardware Kit, User Manual 

Package Dimensions: 60″ x 24″ x 6″

Warranty: This product includes a 2-year non-transferrable warranty for the original buyer starting on the date of delivery, covering all manufacturing defects and issues arising from normal use. Please note that the warranty does not extend to powder coating or damage resulting from normal wear and tear. Learn More

Material: Aluminum

Manufactured In: North America

The CHANNELLOCK® Headache Rack comes in 4 different models, and is compatible with all model years of the following

FS Model

Rack Height: 24″

Chevrolet Silverado 1500

Chevrolet Silverado 2500

Chevrolet Silverado 3500

Ford F-150

Ford F-150 Lightning

GMC Sierra 1500

GMC Sierra 2500

GMC Sierra 3500

Nissan Titan

RAM 1500

RAM 2500

RAM 3500

Toyota Tundra

Not compatible with RAM truck with built-in toolboxes, known as “RAM Boxes”

SD Model

Rack Height: 27″

Ford F-250 Super Duty

Ford F-350 Super Duty

 

MSX Model

Rack Height: 20″

Toyota Tacoma

GMC Canyon

Ford Ranger

Chevrolet Colorado

GL Model

Rack Height: 24″

Jeep Gladiator

Nissan Frontier

Don’t see your truck on the list? Our rack system still may be compatible. Contact us to verify compatibility. NOTE: This product is not compatible with Honda Ridgeline, TESLA Cybertruck, Hyundai Santa Cruz, Chevrolet Avalanche, Chevrolet S-10, GMC Sonoma, Dodge Dakota, Cadillac Escalade EXT.

Add-Ons For The CHANNELLOCK® Headache Rack

Why Choose Channellock®?

Since 1886, Channellock® has been a trusted name in quality tools, known for our commitment to excellence and innovation. In 2025, we expanded our expertise to include automotive accessories, bringing over a century of manufacturing prowess to a new market. Our automotive accessories are proudly made in North America, ensuring each piece meets our high standards for quality and durability.

Crafted from 100% aluminum and finished with a robust powder coating, our products are designed to endure the rigors of daily use and last a lifetime. We stand behind our accessories with a comprehensive 2-year warranty, giving you peace of mind with every purchase. Choose Channellock® Auto for unmatched performance, longevity, and quality, both in tools and automotive enhancements.

2-Year Warranty

Experience peace of mind with our worry-free 2-year warranty, guaranteeing the durability and reliability of every CHANNELLOCK® auto product

100% Aluminum

Our automotive accessories are crafted from 100% aluminum, offering rust-proof durability and lightweight strength for long-lasting performance.

Powder Coated

Our automotive accessories are finished with a powder coating, not paint, providing superior durability, scratch resistance, and protection against the elements for a longer-lasting finish.

CANADA SPRING SALE

15% Off

AND NO TARIFFS

CHANNELLOCK® Auto is giving Canadians 15% off everything in the store. The Auto division is Canadian-owned and operated, so there are no tariffs to pay. Use promo code CANADA15 during checkout to get 15% off your order today.

PROMO CODE: CANADA15

This offer is good for all orders under $3,000 CAD and is only for Canadian shipping addresses.